Industry Application Cases

Original fixtures are prone to deformation at high temperatures, causing wafer positioning deviations, affecting inspection accuracy, and material extractables contaminating the wafer surface, increasing equipment cleaning frequency.

Using PEEK rods for CNC milling and turning to manufacture core components of the fixture. PEEK material has excellent heat resistance and can be stably used below 250℃. It also has low outgassing characteristics, effectively reducing the risk of wafer contamination. The processed components have high dimensional accuracy and low deformation rate, meeting the high stability requirements of semiconductor equipment fixtures.

Original seals are prone to deformation and leakage in strong acid and alkali environments, leading to frequent equipment shutdowns for maintenance, affecting production continuity and safety.

Using PTFE and PFA materials, custom processing is provided based on customer drawings, offering various specifications of seals and gaskets, supporting CNC milling, turning, and drilling machining methods, ensuring dimensional accuracy and surface finish.

Original guide rails and wear-resistant liners are prone to deformation in frequent water washing and high-temperature environments, leading to surface roughness, product contamination, poor wear resistance requiring frequent replacement, and affecting production efficiency.

Using POM and UPE materials, providing customized-sized guide rails and wear-resistant linings, supporting cutting according to drawings, CNC milling, and turning machining, ensuring surface finish and dimensional accuracy, complying with food-grade standards, and having excellent wear resistance and wash resistance.

Original materials are prone to deformation in high-temperature and high-humidity environments, leading to reduced insulation performance, tracking phenomena, frequent replacement of partitions and support components, and affecting equipment operational stability.

Using FR4 epoxy board and phenolic board as insulating partitions and support components, the material has high dielectric strength and flame retardant properties. The specifications are customized-sized plates, processed through CNC milling, drilling, and other machining methods, ensuring precise matching with switchgear structures and meeting installation requirements under complex operating conditions.

Original handle materials deform and develop surface cracks during high-temperature sterilization, leading to frequent replacement of structural components and affecting equipment efficiency and maintenance costs.

Using PEEK and PEI materials, providing rod and sheet forms, through CNC milling and turning machining, meeting the high-precision requirements of complex structural parts. The material has excellent heat resistance and biocompatibility, suitable for repeated high-temperature sterilization environments.

Original insulating materials deform upon contact with battery electrolyte, leading to reduced insulation performance, tracking phenomena, and fixtures being easily damaged during high-frequency stacking, increasing maintenance frequency.

Using PI film as a module insulation sheet, it has excellent resistance to electrolyte; using PEEK sheet to process stacked fixtures, which have both high strength and lightweight characteristics; FR4 epoxy board is used for fixture support structures, processed through CNC milling and drilling, ensuring dimensional accuracy and structural stability.